Turning some old chains into an eye catching original ornament.
We have got loads of chains in the barn that I wanted to get rid of to give me more room to work on things (yes, that many chains). Some of them are huge, I cant imagine what they used them for when they only had horses for power…some of them are big enough for mooring cruse ships. Anyway I like them so decided to try to use them as ornaments around the house.
I found a suitable place to hang the chains but then how to hang them?
Well I don’t like throwing anything away and I don’t like buying stuff either but I do like using all great old artifacts that the house is full of (others would say junk but not me) and whilst rummaging about this caught my eye…
Just the thing for a bracket to hold rusty old chains; the rusty old teeth of a rusty old mower…but how to fashion them in to something to do the job? Well here is what came up with.
Take off a pair of teeth
Cut them up like Toblerone
Then seperate the parts
Ready to weld
It was easy to cut the pieces up with an angle grinder and with my lovely new TIG welder I could use the arc to get the metal glowing red to bend out the part that will hold the horizontal hanger bar, hence the blistering on the unwelded part.
I could have cleaned up the welds a bit but decided to leave them be as for me it added to the rustical appeal.
To further this rust themed display I used a piece of re-bar I found lying around the garden as the hanger and oiled the chains lightly with drying oil so they didnt look quite so rusty.
Finished with bar
For a couple of hours work it was worth it if only to clear some stuff out of the workshop.
I wanted to get an airline through from my outer unheated workshop where my compressor is to my inner heated workshop and thought I would just drill through. I had however not reckoned on the seriously thick farmhouse walls. I was stood with the core drill in one hand an scratching my head with the other when it came to me…rebar!
Got a 1984 XL600R to repair. This of course turned into a full restoration
Struggled for 20 min trying to get the engine out. Thought about giving it a rest for a bit and the damn thing nearly dropped out on my foot.
I ended up fitting new bearings pretty much throughout and oil seals which disappointingly didn’t come with the gasket set. It also made sense to fit a new timing chain.
Casings together and clutch in
Waiting for the flywheel
TDC on flywheel…
…to match TDC on cam
Everything is going to plan. One noteworthy thing is the camshaft must go on with the lobes down at TDC on flywheel and the two markers on the camshaft sprocket. However remember when checking afterward that the valve opening/closing cycles are correct (with a long screwdriver through the spark plug hole) the engine needs to be turned anticlockwise NOT clockwise. I thought I had done something seriously wrong as the valve cycles didn’t match the piston position until i realized I was turning the wrong way.
Well there it is. I just have to do the rest of the bike now…